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Portable Gas Detection Resource Hub
Navigating the world of portable gas detection sensors and technology can be overwhelming. With so many options available, choosing the right device to ensure the safety of your environment and workforce can be a daunting task.
This page is designed to clear up the confusion, providing you with essential information about portable gas detectors, their various features, and practical guidance on selecting the right sensor for your needs to help you make confident, informed decisions in safeguarding your operations and workers.
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Tips & Tricks
Cleaning portable gas detectors requires careful handling to avoid damaging the sensors. Here are the steps you can follow:
- Turn off the gas detector. This is to protect the monitor’s circuitry and the sensors.
- Clean with mild soap and water. Use a sponge to give the monitor a bath with a mild soapy solution. Avoid getting water into the sensor or audible alarm openings.
- Rinse with fresh water. Sponge the meter off again with fresh water.
- Let it air dry. Allow the instrument to fully dry before you turn it back on.
- Calibrate or bump test. After cleaning, most manufacturers recommend you bump test and/or calibrate the gas monitor before putting it back into service.
Please note that you should avoid using cleaning agents that include alcohol, sodium hypochlorite (bleach), or silicone as these can affect the sensitivity of the sensors.
For more detailed instructions, you can reference online videos or consult your gas monitor’s manual for specific cleaning instructions.
Disclaimer: Consult the IP rating of the instrument before cleaning with soap and water, if applicable.
Storing portable gas detectors properly is crucial to maintain their functionality and longevity. Here are some tips:
- Clean Before Storage. Clean the detector with a dust-free cloth before storing. Avoid using cleaning agents that could affect the sensors.
- Fully Charge. Give the unit a full charge before setting it away in storage. Schedule a periodic visit to the storage center/cabinet/locker and recharge the monitors to ensure that the battery does not go completely dead. Some manufacturers encourage the user to keep the monitors on a full-time charge when not in use.
- Avoid Extreme Conditions. Store your detectors in a dry, dust-free, and suitable temperature environment. Extreme temperature and humidity should be avoided (ex: vehicle dashboard, openly exposed at a jobsite, etc).
- Keep Away from Chemicals. Your detectors should be kept away from any chemicals that could potentially affect the sensors. For example, high concentrations of solvents or silicone compounds can poison catalytic flammable sensors.
Remember, always refer to the user manual for specific advice on charging before and during storage periods, as storage times vary from case to case. If you’re unsure, it is best to contact the manufacturer or a professional service provider.
- Ensure calibration gas concentration aligns with device settings.
- Ensure correct regulator and flow rate are used according to manufacturing instructions.
- Ensure the correct order of calibration on multi-gas instruments (or tank placement in docking stations) to prevent cross-sensitivities that might influence calibration effectiveness.
- Ensure all fittings, connections, gaskets, and calibration tubing is leak free. Leaks can dilute the calibration gas and drive inaccurate calibration.
- Ensure calibration gas cylinders are used within the manufacturer’s labeled expiration date.
Reactive gases are “sticky”. They can easily react with surfaces and components before reaching the sensor. This can lead to inaccurate calibrations. For reactive gas calibrations, the following steps can be used to provide the highest likelihood of a successful calibration.
- Ensure the shortest tubing pathway possible is used in addition to non reactive tubing / regulators.
- Follow manufacturer instructions on how to use reactive gas cylinders within an automated docking station. Most manufactures have recommended cylinder positions or limitations for automated calibration of reactive gases.
- Precondition the tubing/regulator with calibration gas prior to initiating the reactive gas calibration. This ensures the gas path is passivated and limits the impact of the gas path on calibration.
- Store calibration tubing and regulators within a desiccated container until required for calibration. This limits the impact of humidity, which readily interacts with reactive gases, impacting speed of response as the gas is “caught” in humidity. Interaction of reactive gas with humidity can also become highly corrosive, potentially damaging regulators and equipment.
- Sensors do not inherently expire but should be retired when bump tests or calibration indicate end-of-life.
- Calibration gas cylinders must be used within the manufacturer’s labeled expiration date.
- Gas shelf lives vary: methane and oxygen (24-36 months), nitrogen dioxide (6 months).
Gas detector data logs are key for record keeping, audits, incident reports, and OSHA compliance. They show gas exposures, alarms, calibration dates, and device settings at specific times. Knowing how and where your detector stores data and what tools or software you need to access it is essential. Whether logs are stored on the device, in a dock, or streamed to the cloud, make sure you have a plan to retrieve them. Some detectors overwrite old data, so sync regularly.
Portable Gas Detection Applications
Oil, gas, petrochemical refineries, chemical plants
- E-chem toxic gas leak detection, oxygen within confined spaces
- E-chem for oxygen deficiency for confined space entry
- Catalytic bead and NDIR for combustible gas detection

General confined space entry
- E-chem for toxic gas, oxygen detection within confined spaces
- Catalytic bead and NDIR for combustible gas detection
- E-chem and NDIR (CO2) toxic gas leak detection, oxygen within confined spaces
- PID for volatile organic compounds

Municipal water, wastewater treatment facilities
- UV/IR for hydrocarbon-based fires
- E-chem for chlorine, sulfur dioxide, hydrogen sulfide, oxygen as water treatment by-products
- Point IR, catalytic bead for combustible methane and petroleum vapors within wet well areas

HVAC
- Catalytic bead and NDIR for refrigerants, cleaning agents and solvents in mechanical
equipment rooms - E-chem for carbon monoxide and nitrogen dioxide in parking garages, tunnels, furnace,
and maintenance rooms - NDIR, MOS and e-chem for carbon monoxide, nitrogen dioxide, refrigerants

Hospitals/other medical facilities
- E-chem for ethylene oxide leaks within laboratories, surgical areas, ICUs
- E-chem for refrigerant gas leaks in mechanical chiller rooms
- Catalytic bead for hydrogen detection
- E-chem for oxygen deficiency within MRI rooms
- E-chem for nitrous oxide leaks within cylinder storage areas

Iron and steel
- E-chem for toxic gases or oxygen deficiency; catalytic bead for combustible and toxic gases, potential oxygen deficiency in blast furnace operation maintenance, converter operation, furnace/gas pipeline leaks, metal mining, finishing work, fuel storage, coking operations, welding, confined space
- NDIR point IR for refrigerant gases used in maintenance rooms (chillers)

Airports
- Catalytic bead, NDIR, PIR for combustible and toxic gases in fuel storage/fuel loading areas, pump
houses, storage hangars - Point IR, e-chem for carbon monoxide/nitrogen dioxide buildup within baggage handling areas,
parking garages - IMS for explosive residue screening
- UV, UVIR for flame detection within hangars and storage areas

Mining
- NDIR for combustible gases within confined space, mechanized coal cutting, diesel-powered machinery exhaust
- E-chem (oxygen) for confined space entry, toxic gases in metal mining, diesel exhaust, dieselpowered machinery, blasting

Available Resources
ISEA Portable Gas Detection Application Solutions
Learn about all available detection technologies.
View User GuideCalibration Document
This statement clarifies calibration methods and when they are to be performed.
View DocumentOSHA Document (SHIB 09302013)
The information in this OSHA Safety and Health Information Bulletin (SHIB) provides workers and employers guidance on calibrating and testing direct-reading monitors (DRMs), also referred to as direct-reading instruments (DRIs).
View Document